Web-Based Interface (No HMI)
Headless control system built entirely as a responsive web application—no traditional HMI hardware or software. Accessible from desktop, tablet, or phone via WiFi from anywhere on site.
Turbine Pump Controls
Headless control system with modern web interface
Custom web-based control application with no traditional HMI. Built entirely as a responsive web interface that integrates with GTC turbine controllers, auxiliary systems, and data acquisition. Real-time monitoring, automated safety interlocks, and comprehensive data logging accessible from any device.
System capabilities
Safety Interlocks
Automated safety systems monitor oil pressure, temperatures, gas leaks, and gear position. Emergency shutdown protection with comprehensive alarm management.
Modbus Integration
Direct Modbus communication with GTC turbine controller and auxiliary sensors. Real-time data collection at 10Hz with intelligent filtering and smoothing.
Comprehensive Logging
CSV data logging with continuous data, cycle statistics, and event logs. Downloadable directly from web interface with built-in viewer for troubleshooting.
Intuitive Control Interface
Complete turbine control from a modern web interface. Monitor all critical parameters, execute startup/shutdown sequences, and manage operational modes with clear visual feedback.
- Automated startup with heater sequencing and leak detection
- Gear selection with position verification and safety lockouts
- Torque limiting and power optimization based on operating conditions
- Emergency shutdown with staged power-down sequence
Real-Time Data Monitoring
Monitor all critical parameters in real-time with configurable displays. Multiple views for different operational aspects—engine, gearbox, lubrication, and auxiliary systems.
- 10Hz analog sampling with 10Hz smoothed output
- Temperature monitoring across 6+ critical points
- Pressure transducer zeroing with operator selectable channels
- Configurable alarm limits with multi-level warnings
Advanced System Features
Gearbox & Lubrication
- • Brake system control with safety interlocks
- • Tank temperature preheat automation
- • Cooler fan control with temp-based staging
- • Pressure testing with pass/fail verification
- • Pressure bump feature for controlled movement
Enclosure Management
- • Gas leak monitoring at startup
- • Three-fan particulate control system
- • PWM and VFD fan control
- • Staggered ramped setpoints
- • Automatic enclosure temperature limits
Shale Pump Control
- • Cooling fan automation
- • Oil pressure monitoring with idle failsafe
- • Multi-stage temperature alarms
- • Auto-oiler cycling by time or stroke count
- • Manual override capabilities
Graphing & Data Analysis
Built-in maintenance and diagnostic tools with customizable charts. View historical trends, save screenshots for records, and compare operational parameters over time.
Multi-Pump Capability
Architecture supports multiple turbine and diesel pumps in an integrated control system. Aggregate rate control with automatic pump pool management and fuel optimization.
- Auto-detect and connect multiple pumps on network
- Automatic pump replacement from standby pool on failure
- Data van integration for centralized monitoring
Cloud Connectivity & Remote Monitoring
Optional IoT integration with AWS services for remote visibility. Live data streaming, historical analysis, and remote access capabilities.
Current Capabilities
- • 1-second live data streaming to cloud
- • Job information and alarm visibility
- • S3 storage for CSV data file downloads
- • Grafana dashboard integration
Data Van Collector
- • Auto-scan and connect all site turbines
- • Time-series database storage (months)
- • Republish to cloud for remote viewing
- • Historical graphing and analysis tools
Modern Headless Control Architecture
No traditional HMI required. This custom-built turbine control system uses a pure web-based architecture with comprehensive safety interlocks, real-time monitoring, and advanced features. Designed to integrate with GTC controllers and existing equipment while eliminating the cost and complexity of industrial HMI platforms.
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